BFB-II Square Condom Packaging Machine

• After-sales Service: home installation
• Warranty: 3years
• Automatic Grade: Automatic
• Application: condom packing
• Type: Filling and Sealing Machine
• Forming Species: foil pouch
• Model NO.: BFB-II
• Forming Function: Filling, Seal
• Driven Type: Electric
• Material Type: PET aluminium film
• Packaging: Cartons
• Transport Package: Wooden Chest
• Specification: 1400× 1000× 1600mm(L*W*H)
• Trademark: Recare
• Origin: China
• HS Code: 842230909
• Production Capacity: 300 Units/Year

Product Description

BFB-II Square Condom  Packaging Machine

operation instructions


Packaging machine specifications
Model: BFB-II Square Condom  Packaging Machine
Ability: 180 pieces per minute, 60 pieces per column, with a range of 130-180 pieces per minute, adjustable.
Packaging shape: 57 × 58mm, with a sealing amplitude of 5mm.
Machine size: three-dimensional
height       1600mm
              width       1000mm
              length       1400mm
Three dimensional weight :   500Kg
Power supply: three-phase four wire 380V AC 50HZ (where the blue wire is the neutral wire)
Motor: three-phase AC 380V 0.37KW
Heater power: 170W × 12
Painting color: milky white

Machine Model	BFB-II Square Condom  Packaging Machine
Dimension	1400×1000×1600mm(L*W*H)
Speed	130-180PCS/MIN
Weight	500KG
Power	2.5KW
voltage	380v 50HZ
Packing size	1750*1750*1150mm

2.Materials report

NO	Material	Diameter (mm)	TubeDiameter (mm)	Width (mm)	Weight (Kg)
1.	PET aluminum film	220-260MM	Φ75	175MM	9-10kg

Before use, please investigate and confirm the following matters and understand the use of the machine.
    1. Check if there is any damage during transportation and check if there is any looseness in the fastening screws;
    2. Try to install the machine in a place with low humidity. When installing the machine, please adjust the front, rear, left, and right anchor wires to place the machine steadily;
3. The distribution cabinet of the machine body is equipped with an automatic circuit breaker. Please turn the switch to ON;;
4.Press the power switch, press the motor switch, and check the rotation direction of the motor. 
There are two motor switches. When the motor switch at position two is pressed to ON, the motor rotates. When it stops, press either switch to OFF to stop. The rotation direction of the motor is counterclockwise to clockwise. If it is not correct, simply change the two wires of the three-phase power line. Looking at the top, the conveyor belt can also be confirmed. When the conveyor belt runs forward, it is in positive rotation.
5.Turn the heater switch to ON.
Please set the temperature of the temperature controller (AL808) to 125 ºC. If there is a change in the specifications of the packaging material, please adjust the temperature to be suitable for this packaging material.
When the green light in the upper left corner of the temperature regulator is on, it indicates that the power is on for heating. When this green light is off, it indicates that the set temperature has been reached and can be sealed for packaging.    
6. Install packaging materials. The inner side of the coil is the bonding surface, please do not make any mistakes. In order to keep the position of the roll unchanged, there are brakes and other devices installed. Please use them flexibly when exchanging rolls. When placing the coil, do not loosen the inner shaft retaining ring. To prevent the coil from loosening, please tighten the outer retaining ring screws. When the coil becomes loose, the packaging material will experience crawling failure during transportation. Please pay full attention to this.
    7. After the coil is placed, please confirm the timing of the flower knife and the cutting knife, adjust the synchronous output counter to 5, and also adjust the cycle counter used for the cutting knife to 5. If you want to change the number, please press "+" or "-" on the counter to change the count of the flower knife and cutting knife.    
8. When packaging is in progress, the discarded edges of the film that is not needed at both ends will be transported out from the back of the machine. This is a device for cutting waste edges. Please put the waste edges of the conveyor line directly into the cardboard box.
9. The cutter counter only starts working when the cutter switch is turned on. When the flower knife switch is turned to ON, the flower knife counting starts to work.    
10. When cutting a single product, turn the flower knife switch and the cutting knife switch to OFF, and clamp the adjustment partition in front of the cutting knife electromagnet inside the machine.
When not in the partition, there are M8 screw holes, which can also be pushed and pressed with screws for cutting one at a time.

1. Circular metal discs are installed on the conveyor belt device. Please place the condom in the center, otherwise it will be trapped by the sealed part. Therefore, please try to place it in the center of the hole. When all the packaged condoms are grabbed, it is likely that the conveyor belt and sealing rollers are not synchronized. In this situation, please adjust the conveyor belt. When viewed from the front of the machine, there is an adjustment wheel on the right side for adjustment, and two internal hexagonal screws are tightened. After loosening this screw and adjusting it in the positive direction, the position of the condom will move forward faster; When adjusting in the opposite direction, the position of the condom will be delayed to the back.

Attention: When adjusting synchronously, please use fine-tuning to adjust the position. Please first confirm whether the lower part of the coil passes through correctly before making any adjustments, and then tighten the screws at the two locations.
    12. Pressure adjustment method for sealed rollers
    Please try not to change the pressure of the sealing roller as much as possible. When there are differences between the left and right at the product seal, use the adjustment button to adjust the pressure.
There is a collector ring with a sealed roller inside the main cover, and there is a carbon rod that is fastened on the collector brush. After long-term use, the carbon rod will wear out. Please loosen the carbon rod, pull it forward and tighten it before use.
The wiring with two collector rings on the outer side of the roller,which is the thermocouple used in the temperature regulator,The two wires are blue and red, and if this wire is connected incorrectly, the temperature cannot be adjusted. Therefore, before wiring, it is necessary to make a mark first and then wire it as it is.
13,Adjustment Method for Flower Knife and Cutting Knife Device
Adjustment in case of poor cutting conditions, correction methods for bending in the horizontal direction of the horizontal seal, and changes in the position of the flower blade and cutting blade, please refer to the instructions in the picture.
14,Adjustment methods for vertical and horizontal cutting and waste edge cutting
The rear edge is fixed and stationary. Cut by gently pushing and pressing the front edge with spring. When it is not possible to cut at the center of the longitudinal seal, please adjust the cutting position on the back side. When moving the position, loosen the screw of the cutting edge to easily change the position and push the sliding part of the cutting edge with the front spring. When it rusts, poor cutting may occur. Please note the shaft and the sliding part of the cutting during normal operation. Scrap cutting is also adjusted on the front cutting edge.

1. Adjustment method of rubber rollers for stretching

When the packaging material is in the vertically sealed position, the roll material must be not tight or loose, and adjusting the large roller can change the strength.
The method of adjusting the large roller is to loosen the four screws, then loosen the four parts of the belt wheel that have been loosened. When rotating clockwise, the tension of the rubber roller is strengthened. When turning counterclockwise, the tension weakens. After adjusting the tension, do not forget to tighten the four screws. The rubber wheel of the upper belt should also be adjusted and placed in a position with appropriate tension.

1. Main spindle cam of the main body

There are six micro switches on the main spindle of the main body
The first cam from the top: the flower blade cam, with each product's lace teeth.
The second cam: used in synchronous counters, it can also be used for counting the number of cuts per few consecutive packets.
The third cam: It has a large shape and is located at a distance. This is the timing cam for the oil pump.
The above three cams serve different purposes. When the cam is misaligned, please correct it according to the original markings and tighten it. When the micro switch fails, please replace it with a new one. The shape of the assembly position of the micro switch is a long hole for easy adjustment.
17,Daub grease to the drive gear
Butter doesn't just need to be applied once, it's best to apply it once a week. Due to the lack of butter, gear wear may occur in the short term. Therefore, please pay close attention to abnormal sounds, vibrations, etc.
18.Please fill the same part of the heating roller with oil
There are small oil nozzles on both sides of the shaft of the main heater roller. Please pay attention to oiling regularly, preferably every three days.